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POWER4FLIGHT LLC
See us at DSEI 2025 · Booth: S5-133
Power4Flight offers industry leading electro-mechanical propulsion technology solutions. Products include IntelliJect Electronic Fuel Injection (EFI) systems, IntelliGen active rectification, starting, and power conditioning systems.
Hood River, Oregon (OR), United States
Defense & Security, Aerospace, Maritime
Products & Services
People
About
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Products & Services
IntelliGen PMU
Power4Flight LLC
Hardware features
• 60V or 75V active 3-phase boost rectification for BLDC generators
• Switched high voltage output for battery charging or high-power loads
• 28.5 / 25V (8S LiFePO4 or 6S LiPo) 30A regulator with battery-backed input and output
• Real time adjustable current limit for the 28.5 / 25V regulator to manage generator load
• 12V and 6V 8A regulated outputs with batterybacked inputs (optional dual 12V or dual 6V)
• 28.5 / 25V 15A switched output for heaters or
other loads
• Hall sensor inputs for robust commutation and
engine starting
• Generator, high voltage, regulator, and battery
current and voltage measurements
• Generator and high voltage battery temperature
inputs
• FET and regulator internal temperature measurements
• Shore power / high voltage battery input
• CAN and Serial communications
• Weight: 300g (10.6oz)
• Size: 126mm x 78mm x 28 mm (5.0” x 3.1” x 1.2”)
Software features
• Configurable charging output for high voltage eVTOL lift packs
• Engine starting via backup or high voltage batteries
• Power augmentation using high voltage battery to increase engine shaft power
• Sophisticated and robust firmware designed for aerospace applications
• Configurable for a variety of use cases and generator designs
• Automatic load shedding to protect the engine and/or generator
• Thermal derating to protect generator and/or IntelliGen
• Choice of hall sensors and/or sensorless commutation with automatic failover
• Free communications specification, software developer’s kit, and user interface
• Interoperates with IntelliJect ECU
• 60V or 75V active 3-phase boost rectification for BLDC generators
• Switched high voltage output for battery charging or high-power loads
• 28.5 / 25V (8S LiFePO4 or 6S LiPo) 30A regulator with battery-backed input and output
• Real time adjustable current limit for the 28.5 / 25V regulator to manage generator load
• 12V and 6V 8A regulated outputs with batterybacked inputs (optional dual 12V or dual 6V)
• 28.5 / 25V 15A switched output for heaters or
other loads
• Hall sensor inputs for robust commutation and
engine starting
• Generator, high voltage, regulator, and battery
current and voltage measurements
• Generator and high voltage battery temperature
inputs
• FET and regulator internal temperature measurements
• Shore power / high voltage battery input
• CAN and Serial communications
• Weight: 300g (10.6oz)
• Size: 126mm x 78mm x 28 mm (5.0” x 3.1” x 1.2”)
Software features
• Configurable charging output for high voltage eVTOL lift packs
• Engine starting via backup or high voltage batteries
• Power augmentation using high voltage battery to increase engine shaft power
• Sophisticated and robust firmware designed for aerospace applications
• Configurable for a variety of use cases and generator designs
• Automatic load shedding to protect the engine and/or generator
• Thermal derating to protect generator and/or IntelliGen
• Choice of hall sensors and/or sensorless commutation with automatic failover
• Free communications specification, software developer’s kit, and user interface
• Interoperates with IntelliJect ECU
IntelliJect ECU / EFI
Power4Flight LLC
Hardware features
• Onboard power conditioning (8-30 Volts in)
• Three injector outputs with fault detection on two
• Three ignition outputs
• Fuel pump control output
• PWM outputs for throttle and dual cowl flap control
• Manifold and dual barometric pressure sensors
• Dual redundant crank sense inputs
• Four configurable temperature inputs
• Fuel pressure input
• Analog and PWM throttle input
• MicroSD card slot for onboard data logging
• CAN and Serial communications
• Weights
o Board Only: 29.0g (1.02oz)
o With Enclosure: 71.3g (2.51oz)
• Size
o Board Only: 45mm x 75mm (1.77” x 2.95”)
o With Enclosure: 51.4mm x 80.4 (2.03” x 3.17”)
Software features
• Highly configurable for a variety of engine types (two/four-stroke, triples, twins, and singles)
• Designed to be integrated with third party systems, particularly flight controllers
• Free communications specification and software developer’s kit
• Sophisticated and robust firmware designed for high reliability aerospace applications
• Choice of alpha-n or speed-density fuel injection with multi-variable compensation
• Direct throttle command, RPM control, or throttle sensing
• Configurable throttle limiting based on temperature, pressure, and/or speed
• Spark and injection interruption for rev limiting
• Injector skipping to improve injector dynamic range
• Fuel pump control using proportional or bang-bang fuel pressure feedback
• Fault detection and correction for MAT, MAP, Baro, CHT, fuel pressure, and crank sense
• Free user interface for engine and configuration development
• Onboard electronic log-booking, maintenance tracking, and data logging
• Onboard power conditioning (8-30 Volts in)
• Three injector outputs with fault detection on two
• Three ignition outputs
• Fuel pump control output
• PWM outputs for throttle and dual cowl flap control
• Manifold and dual barometric pressure sensors
• Dual redundant crank sense inputs
• Four configurable temperature inputs
• Fuel pressure input
• Analog and PWM throttle input
• MicroSD card slot for onboard data logging
• CAN and Serial communications
• Weights
o Board Only: 29.0g (1.02oz)
o With Enclosure: 71.3g (2.51oz)
• Size
o Board Only: 45mm x 75mm (1.77” x 2.95”)
o With Enclosure: 51.4mm x 80.4 (2.03” x 3.17”)
Software features
• Highly configurable for a variety of engine types (two/four-stroke, triples, twins, and singles)
• Designed to be integrated with third party systems, particularly flight controllers
• Free communications specification and software developer’s kit
• Sophisticated and robust firmware designed for high reliability aerospace applications
• Choice of alpha-n or speed-density fuel injection with multi-variable compensation
• Direct throttle command, RPM control, or throttle sensing
• Configurable throttle limiting based on temperature, pressure, and/or speed
• Spark and injection interruption for rev limiting
• Injector skipping to improve injector dynamic range
• Fuel pump control using proportional or bang-bang fuel pressure feedback
• Fault detection and correction for MAT, MAP, Baro, CHT, fuel pressure, and crank sense
• Free user interface for engine and configuration development
• Onboard electronic log-booking, maintenance tracking, and data logging
Connect with us at
About
Power4Flight was formed to address powertrain reliability, durability and affordability issues, which continue to plague our industry and keep small Unmanned Aircraft Systems from realizing their full potential. The Power4Flight team is focused on providing UAS powertrain components, including integrated starter/generators, Electronic Fuel Injection (EFI) and power conditioning electronics.
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