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Marlborough, Massachusetts, United States

APITech

Paris Air Show 2023 : 3-B120

Hydronalix, Inc.

Green Valley, Arizona, United States

Renton, Washington (WA), United States

Collinear Group

Paris Air Show 2023 : 3-DE193

Astronics Test Systems

East Aurora, New York, United States

Farmingdale, New York, United States

Ausco, Inc.

Paris Air Show 2023 : 3-B176,3-B194

General Atomics Aeronautical Systems, Inc.

Poway, California, United States

Paris Air Show 2023 : 3-B97

Forecast International by GovExec

Sandy Hook, Connecticut (CT), United States

Paris Air Show 2023 : 3-A116

Adah International

Birmingham, Alabama (AL), United States

Paris Air Show 2023 : 3-FG174

Ti Squared Technologies Inc.

Millersburg, Oregon, United States

Paris Air Show 2023 : 3-C148

VACCO INDUSTRIES

South El Monte, California (CA), United States

Paris Air Show 2023 : 3-DE162

Defense Technology Equipment Inc.

Sterling, Virginia (VA), United States

Seattle, Washington (WA), United States

Hover Inc

Seattle, Washington, United States

TLG Aerospace

Paris Air Show 2023 : 3-B162

Reno Machine Company

Newington, Connecticut (CT), United States

Paris Air Show 2023 : 3-A162

Aeronautical Systems

Reston, Virginia, United States

Paris Air Show 2023 : 3-A120

NanoFlowX

Carrollton, Texas (TX), United States

Paris Air Show 2023 : 3-D204

Ho-Ho-Kus, Inc.

Paterson, New Jersey (NJ), United States

Paris Air Show 2023 : 3AB192

Resecurity Inc.

Los Angeles, California, United States

Paris Air Show 2023 : 3-F194

WHI Global- M&M Manufacturing

Tulsa, Oklahoma (OK), United States

Bellevue, Washington (WA), United States

Loopr

Paris Air Show 2023 : 3-AB162

ScioTeq BV

Kortrijk, Belgium

Entiat, Washington (WA), United States

US Aluminum Castings

Paris Air Show 2023 : 3-C174

United Performance Metals

Hamilton, Ohio, United States

Products & Services

Metallurgical Solutions

Our approach to metallurgy TURBOCAM uses our metallurgical knowledge to provide elegant solutions with selected materials, saving our customers from overbuilt designs or high-cost alloys. We also improve the characteristics of lower-cost materials through surface diffusion and finishing methods, enabling our parts to outperform more expensive materials. Our unique thermal diffusion surface transformation technologies can improve the wear resistance of some steels without increasing bulk hardness and creating brittleness. While our claim to fame is in wear resistance at high temperatures, we have seen great improvements in resistance to crack propagation.

Overhaul of A-Star (Airbus H125) Servo Actuators

Need your servo actuators overhauled or repaired for your A-Star helicopter? We'd love to help!

Software Development

Our legacy still drives us today. A deep understanding of CAD geometry and CAM generated toolpaths is one of the keys to TURBOCAM’s success in manufacturing complex turbomachinery components. Our in-house CAD/CAM development provides us with: • Customized toolpath strategies for turbomachinery parts • Customized visualization and feedback tailored to our engineering processes • Precise control over toolpath inputs and outputs • Ability to create unique solutions to specific manufacturing challenges TURBOCAM makes thousands of parts every day, and each part goes through a variety of manufacturing and inspection operations before it is complete. A lot of data is generated from all of these operations. We develop custom software solutions, where needed, to meet the challenge of keeping it all organized. Our quality and operations solutions help us: • Capture and understand data generated from our manufacturing processes • Automate part pathways based on inspection results • Customize feedback to the shop floor and management • Quickly meet changing requirements of our manufacturing processes • Freely create specialized solutions

V4 is a thicker nanocoating that offers the same protection as V1, V2, and V3 but protects at a higher industrial grade level. V4 is highly recommended for devices in corrosive environments as it contains a strong physical and chemical barrier against corrosion substances as it is formulated with a proprietary blend of organosilicon chemistry. Electronics coated with V4 have passed tests longer than 400 hours in a salt fog chamber per ASTM B117.

Booth: 3-A120

NanoFlowX

Overhaul of AH-64 Apache Components

We can provide maintenance, repair and overhaul services for various components on the AH-64 Apache. We have held the US Army contract to overhaul the Axial Piston Pumps for the past 4 years.

High Volume Production

Since 2001: We automated the manufacturing of machined-from-solid (MFS) aluminum and titanium compressor impellers, with the goal of running 24/7 and unmanned on Sundays. Since 2014: We have manufactured thousands of compressor vanes for aircraft engines using Electrochemical machining. The TURBOCAM plants in Barrington have numerous robots and machine tools that produce compressor impellers and vanes and monitor the process continuously to assure that quality is never compromised. Close tolerances and surface finishes required for high performance turbomachinery applications are statistically measured and analyzed. These plants are supported by TURBOCAM plants in England, Romania and India, with similar technology and growing levels of automation and infrastructure. This manufacturing technology initially applied to automotive turbochargers is also applicable for micro turbines, turbojet engines, air cycle machines, and air conditioners.

Integrated Product Development

Getting a product to market includes solving engineering problems (like vibration), sources of error (like assembly), and material sourcing (from near and far). Added to the machining is manufacturing optimization for reduced HCF and LCF effects, metallurgy improvement by diffusion (in steels), process engineering, statistical quality analysis and reporting, NDT, coatings, and allied services by subcontractors.

Data Management Software Suite consists of four different modules, each of which can exist as a separate data source and be integrated into the operation control center to empower data-driven decision-making. "Flight Services" module is tailored for real-time data collection of all services provided at the ramp and in the terminal. We are collecting data about those services that are linked to the flights, and any other non-scheduled tasks. "Invoice" module provides an automatic invoicing and billing system for all services during ground handling. "GSE" module designed for accounting and launching of ground service equipment on the line, to track the availability of GSE and predict maintenance. "SMS" module help to automatize the safety management system for your company. Our customers will be able to receive data about all procedures on the ramp and in the terminal in real-time, automatically form invoices and bill airlines for provided services, and control the utilization of ground support equipment. All collected data is visualized in customizable and easy-to-interpret dashboards.

Overhaul of Various Components for the CH-47 Chinook

We would love to help you with the CH-47 Chinook overhaul needs. We have the capabilities to overhaul various components on the helicopter including (but not limited to) the ramp actuating cylinder assembly, hydraulic accumulator and transmission coolers.

Resource Management Software Suite consists of three different program modules and solves the problem of inefficient planning of human and technical resources. "Resource Planning" and "Staff Rostering" modules define the optimized shifts and work schedules for your employees. Tasks are distributed automatically based on your flight schedule, terms of contracts with airlines, and other parameters to meet your business goals. You can receive the result of the calculation in a few minutes instead of hours and save the results after each calculation. "Real-time Planning" module is connected to satellite data providers to receive real-time flight information and allow you to predict the changes in work shifts and adjust them according to all the parameters. The module allows you to notify your employees about changes in their shifts via App, providing a new level of operational efficiency for you.

RecruitAERO’s expert consultants provide solutions centered around your company's operations, strategies, and needs. We conduct comprehensive and impartial assessments, develop strategies, and provide recommendations with specific resources. Our services include: Talent Recruitment Audit, Recruitment Strategy Development, and ATS Evaluations.

Booth: 3-E148

Consulting Services

RecruitAERO Corporation

A-C Series Altitude Switch

Booth: 3-B162

Precision Sensors

The A-C series is the most lightweight and low profile altitude switch in the Precision Sensors product line. The capsule based sensing element provides repeatable and precise absolute pressure threshold detection by sensing changes in the ambient air pressure compared to an evacuated capsule. The skeletal construction removes the need for bulky pressure fittings.

Typical uses include aircraft cabin air pressure monitoring.

For an environmentally sealed alternative, refer to the E-C series. For qualification information, please consult the sales or engineering departments.

Features

Intended for gaseous media
Low profile skeletal design
Ni-Span-C capsule provides superior setpoint stability over temperature
Custom configurations available upon request

Quality Assurance

TURBOCAM’s headquarters division and aerospace production unit share certification to the AS9100 standard in all areas except design. Whether we meet the varied and demanding requirements of our customers is verified by a variety of tactile and laser scanning CMMs, precision gaging, and on-machine measurement capabilities. An in-house NDT department provides NAS 410 compliant fluorescent penetrant inspection (FPI). Real-time SPC is utilized on the higher volume production programs for improved process control. The TURBOCAM Automated Production Systems (TAPS) is a high-volume producer of turbocharger components, certified to the IATF16949 standard, excluding design. Product inspection utilizing DCC-CMMs and precision gaging is integrated into the production process along with real-time SPC. These tools provide the foundation to improve quality and ensure effective process control, leading to smarter business decisions. Delivering in excess of 1 million components each year, the quality of materials provided by the supply chain is actively managed through our Supplier Quality program, assuring uninterrupted component supply lines. TURBOCAM’s Automated Production System in Charleston, South Carolina features a turbocharger component assembly operation certified to the IATF 16949 and ISO 9001:2015 standards, excluding design. Its quality system is integrated with the TAPS business unit, including production SPC monitoring and quality management system software.

Overhaul of UH-1 Iroquois (Huey) Helicopter Components

Need your servo actuators overhauled for your Huey helicopter? Reach out today! We currently hold contracts with the US Air Force to overhaul the tail and main rotor servos and we'd love to help you too.

Prototyping

Our teams of engineers and machinists at facilities in America, Europe, and Asia process 500-1000 unique prototype designs every year, some for test, some for early market penetration, and some destined to be made in the thousands or millions. We support the latest innovations and advanced part development for jet aircraft engines, rocket engines, turbochargers for truck engines, power generation, and petrochemical applications. This includes diameters from 10mm to 1100mm, and very basic airfoil shapes as well as advanced integrally shrouded designs. TURBOCAM can adapt to address your unique prototyping needs.

Fractional Recruiting Services

Booth: 3-E148

RecruitAERO Corporation

Fractional recruitment is a hiring model in which organizations engage the services of a recruitment agency or an individual recruiter to fill a portion of their hiring needs, rather than outsourcing the entire recruitment process. This approach can reduce the burden on internal HR teams, especially when dealing with a large number of employees or experiencing rapid growth. It can also alleviate internal stress and allow HR teams to focus on other strategic initiatives while accessing the expertise of a highly skilled recruitment team. Other benefits of fractional recruitment include: saving time and resources, scaling recruitment up or down without incurring high costs, streamlining hiring processes, accessing a large talent pipeline, reducing per hire costs, reducing time-to-hire, improving internal productivity, providing high quality and personalized candidate experiences, and many more.

Aalberts Surface Technologies

Booth: 3-AB174

Hot Isostatic Pressing

Hot Isostatic Pressing (HIP) is a proven process for high pressure heat treatment and densification of products. HIP improves material properties such as fatigue resistance, creep, ductility, and workability of parts designed for mission-critical applications

Very little can be manufactured without heat treating, a process in which metal is heated and cooled under tight controls to improve its properties, performance, and durability.

Aalberts surface technologies has decades of technical experience and state-of-the-art resources needed for advanced HIP-process applications. Our HIP units include the proprietary Quintus URC (Uniform Rapid Cooling) feature which combines HIP and solution heat treat & age in a single process. HPHT (high pressure heat treatment) streamlines the steps involved in material densification. Processed components cool uniformly, resulting in minimal thermal distortion and non-uniform grain growth for improved parts performance. The HIP’s rapid cooling capability enhances efficiency and can reduce processing cost per unit.

If you require the highest quality, often with aggressive lead times, contact us. We can meet the stringent needs of the aerospace industry. Nadcap, ISO 9001:2015, AS9100D, ITAR.

Paris Air Show 2023

Booth: 3-A120

Rotating Detonation Rocket Engine

Venus Aerospace

Venus Aerospace is using the Rotating Detonation Rocket Engine (RDRE) to construct the world’s fastest reusable hypersonic systems. Through our groundbreaking efforts, we have successfully developed, built, and rigorously tested the world’s first liquid, storable propellant fueled RDRE.

Our engine is 15% more fuel efficient than existing systems, enabling hypersonic flights to travel faster and farther. With speeds reaching Mach 9, Venus’s RDRE has applications in Moon and Mars landers, interplanetary spacecraft, launch vehicles, and more, shaping the future of transportation.

Perryman has been melting ingots since 2007. Today, Perryman can produce over 26 million pounds annually. In June of 2022, Perryman made the announcement that they are expanding their titanium melt capacity by 60%. In 2024, their capacity will grow to 42 million pounds. The superior quality of our titanium ingots is a result of using exceptional raw materials, advanced technology and equipment and a team of highly trained employees focused on delivering premium titanium products.

Team Training and Development Services

Booth: 3-E148

RecruitAERO Corporation

Discover the unknown with RecruitAERO's Team Training and Development Services. We offer development-focused sessions that provide additional support and guidance, allowing recruiters and hiring managers to work on specific areas that need improvement and to refine their skills. By investing in training and development, organizations can build a proficient and effective recruitment team equipped with the knowledge and tools needed to succeed. Our Team Training and Development Services include: Recruitment Best Practices; Headhunting and Creative Sourcing; Navigating EEOC, OFCCP and DEI.