

Aircraft ECS Systems
ERG builds aircraft ECS systems with “Clean Air"
Heat Exchangers
ERG builds all types of heat exchangers.
Lightweight Structures
Lightweight structures with omnidirectional impact protection built in!
Flame Arrestors
Lightweight Flame Arrestors allow gas and liquid to vent while preventing flame permeation.
ERG AEROSPACE CORPORATION
See us at Paris Air Show 2025 · Booth: AB176
ERG builds high performance Air/Oil Separators, Energy Absorbers, and Heat Exchangers utilizing our revolutionary Duocel rigid foam.
Sparks, Nevada, United States
Aerospace, Defense & Security
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Paris Air Show 2025 : Booth AB176
Products & Services
Duocel® - Limitless Possibilities
ERG Aerospace Corporation
Duocel® is an open-celled, solid ligament foam structure available in metal, carbon, and ceramic base materials. By modifying pore size, ligament size, and m...
Duocel® Intro
ERG Aerospace Corporation
Duocel® Pressure Drop Demonstration
ERG Aerospace Corporation
Duocel® can be customized to achieve high performance design solutions. One of the driving factors for fluid flow applications like a heat exchanger is press...
Duocel® Foam Aircraft Air Oil Separators
ERG Aerospace Corporation
A Foam Aircraft Air Oil Separators (AOS) is a rotating component used in gas turbine powered aircraft and high-performance vehicles.
Applications
ERG Aerospace Corporation
Duocel® heat exchangers are used when traditional methods of thermal stabilization are inadequate. They are custom built and provide more than double the cooling effectiveness of a traditional fin heat exchanger. Learn More Energy absorbers diffuse kinetic mechanical energy
Duocel® High Performance Liquid to Liquid Heat Exchanger
ERG Aerospace Corporation
High Thermal Capacity Heat Exchangers
• High Thermal Capacity: Capable of managing loads up to 500kW
• Compact and Modular Design: Modular configuration supports scalability for varying operational needs.
• Durable and Corrosion Resistant: Resistant to wear and chemical degradation; constructed
with aerospace-grade aluminum, copper, stainless steel or titanium.
• Verstaile Integration: Compatible with existing or custom ground support equipment systems.
• Reliable: Built to operate reliably in the most extreme temperatures and environments.
Patent-Pending Design: High-performance, lightweight metal foam heat exchangers engineered for scalability and adaptability in various layered or dimensional configurations.
• Open-Cell Structure: The unique foam structure promotes superior airflow and heat dissipation, significantly reducing thermal resistance.
• Ultra-Lightweight: Combines strength and performance with a focus on weight reduction, perfect for aerospace applications.
• Compact and Efficient: Ideal for space constrained environments, delivering high
thermal performance in a smaller footprint.
• Eco-Friendly Solutions: Compatible with sustainable refrigerants, supporting energy efficient
and environmentally conscious operations.
• High Thermal Capacity: Capable of managing loads up to 500kW
• Compact and Modular Design: Modular configuration supports scalability for varying operational needs.
• Durable and Corrosion Resistant: Resistant to wear and chemical degradation; constructed
with aerospace-grade aluminum, copper, stainless steel or titanium.
• Verstaile Integration: Compatible with existing or custom ground support equipment systems.
• Reliable: Built to operate reliably in the most extreme temperatures and environments.
Patent-Pending Design: High-performance, lightweight metal foam heat exchangers engineered for scalability and adaptability in various layered or dimensional configurations.
• Open-Cell Structure: The unique foam structure promotes superior airflow and heat dissipation, significantly reducing thermal resistance.
• Ultra-Lightweight: Combines strength and performance with a focus on weight reduction, perfect for aerospace applications.
• Compact and Efficient: Ideal for space constrained environments, delivering high
thermal performance in a smaller footprint.
• Eco-Friendly Solutions: Compatible with sustainable refrigerants, supporting energy efficient
and environmentally conscious operations.
The Basics of Duocel® Foam
ERG Aerospace Corporation
What is Duocel® Foam? Duocel® is a porous structure or open-celled foam consisting of an interconnected network of solid struts.
Materials
ERG Aerospace Corporation
Hover over each function to see the properties that make Duocel® foam unique
Duocel® in Space
ERG Aerospace Corporation
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About
Founded in 1967, ERG Aerospace Corporation has been manufacturing open-celled, solid ligament metal foams called Duocel®. Since then, ERG Aerospace Corporation has been producing foamed metals, carbons, and ceramics for the aerospace, defense, semiconductor manufacturing, biomedical, and scientific industries. Our primary facility has been in Oakland, CA since 1967, and in 2017 we added another facility for manufacturing operations in Sparks, NV. ERG is a proud member of the National Veteran Small Business Coalition.
Products & Services: Duocel metal, ceramic and carbon foams / Design & Engineering Services / Design & Engineering Services / Thermal Management Solutions / Energy Absorbers / Heat Exchangers / Air/Oil Separators / EMI shielding / Optics/Mirrors / C02 Scrubbers / Filters / Electrodes / Baffles / Acoustics / Paris Air Show
Products & Services: Duocel metal, ceramic and carbon foams / Design & Engineering Services / Design & Engineering Services / Thermal Management Solutions / Energy Absorbers / Heat Exchangers / Air/Oil Separators / EMI shielding / Optics/Mirrors / C02 Scrubbers / Filters / Electrodes / Baffles / Acoustics / Paris Air Show
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