IntelliGen is a Power Management Unit with an integrated Starter/Generator Controller designed by Power4Flight specifically for use in small engine aerospace applications.
Description
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Description
Hardware features
• 60V or 75V active 3-phase boost rectification for BLDC generators
• Switched high voltage output for battery charging or high-power loads
• 28.5 / 25V (8S LiFePO4 or 6S LiPo) 30A regulator with battery-backed input and output
• Real time adjustable current limit for the 28.5 / 25V regulator to manage generator load
• 12V and 6V 8A regulated outputs with batterybacked inputs (optional dual 12V or dual 6V)
• 28.5 / 25V 15A switched output for heaters or
other loads
• Hall sensor inputs for robust commutation and
engine starting
• Generator, high voltage, regulator, and battery
current and voltage measurements
• Generator and high voltage battery temperature
inputs
• FET and regulator internal temperature measurements
• Shore power / high voltage battery input
• CAN and Serial communications
• Weight: 300g (10.6oz)
• Size: 126mm x 78mm x 28 mm (5.0” x 3.1” x 1.2”)
Software features
• Configurable charging output for high voltage eVTOL lift packs
• Engine starting via backup or high voltage batteries
• Power augmentation using high voltage battery to increase engine shaft power
• Sophisticated and robust firmware designed for aerospace applications
• Configurable for a variety of use cases and generator designs
• Automatic load shedding to protect the engine and/or generator
• Thermal derating to protect generator and/or IntelliGen
• Choice of hall sensors and/or sensorless commutation with automatic failover
• Free communications specification, software developer’s kit, and user interface
• Interoperates with IntelliJect ECU
• 60V or 75V active 3-phase boost rectification for BLDC generators
• Switched high voltage output for battery charging or high-power loads
• 28.5 / 25V (8S LiFePO4 or 6S LiPo) 30A regulator with battery-backed input and output
• Real time adjustable current limit for the 28.5 / 25V regulator to manage generator load
• 12V and 6V 8A regulated outputs with batterybacked inputs (optional dual 12V or dual 6V)
• 28.5 / 25V 15A switched output for heaters or
other loads
• Hall sensor inputs for robust commutation and
engine starting
• Generator, high voltage, regulator, and battery
current and voltage measurements
• Generator and high voltage battery temperature
inputs
• FET and regulator internal temperature measurements
• Shore power / high voltage battery input
• CAN and Serial communications
• Weight: 300g (10.6oz)
• Size: 126mm x 78mm x 28 mm (5.0” x 3.1” x 1.2”)
Software features
• Configurable charging output for high voltage eVTOL lift packs
• Engine starting via backup or high voltage batteries
• Power augmentation using high voltage battery to increase engine shaft power
• Sophisticated and robust firmware designed for aerospace applications
• Configurable for a variety of use cases and generator designs
• Automatic load shedding to protect the engine and/or generator
• Thermal derating to protect generator and/or IntelliGen
• Choice of hall sensors and/or sensorless commutation with automatic failover
• Free communications specification, software developer’s kit, and user interface
• Interoperates with IntelliJect ECU

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